Supervisor OS — Built for decisions, not dashboards
Your floor is talking. Nobody is listening.
Fourem gives every supervisor the same intelligence — in 30 seconds per conversation. Scroll down to see it running live.
No signup · No credit card · Studios run live below
The cost you control
Four numbers leaving every shift.
Type your product above to see your industry’s numbers. Every dollar is recoverable with Fourem.
⏰
Unplanned Downtime
Without Fourem$4,800/shift
With Fourem$1,400/shift
↓ Save $3,400/shift
🛡
Quality Loss
Without Fourem$2,200/shift
With Fourem$640/shift
↓ Save $1,560/shift
👤
Labor Inefficiency
Without Fourem$3,100/shift
With Fourem$1,900/shift
↓ Save $1,200/shift
📦
Inventory Carrying Cost
Without Fourem$1,600/shift
With Fourem$880/shift
↓ Save $720/shift
Combined: $6,880 saved per shift · 3 shifts: $20,640 per day Based on manufacturing benchmarks. Type your product above for your numbers.
See it live — not a video
Your actual floor. Running right now.
Real supervisors. Real decisions. Real time. Click between the four views your team uses every shift.
Those cursors are real people — Ruby, Vic, Lek, Matt, Nate, Andy. This is Fourem on a live shift.
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How the savings actually happen
FouremAI reads deeper than any human can.
Four cost elements. Four conversations. Context no spreadsheet or analyst has.
Unplanned Downtime
Why does this keep happening?
FouremAI reads every PM log, every prior failure, every open 8D ticket and connects what no one else is connecting.
$3,400
average downtime loss recovered per shift
70% of downtime recoverable with PM compliance alone
Line 4 · 09:14 AM · ME-0893 open 47 min, no owner
Josh — Factory Boss
Line 4 is 14% behind. What is actually happening?
FouremAI
ST.04 laser welder PM is 3 days overdue. Running at 74% performance — 38 minutes of micro-stoppages this shift. No tech assigned to ME-0893.
This welder had 3 micro-stoppage events last week, all Day Shift 08:00–10:00. Pattern matches thermal drift after cold start — documented in PM-0289 in March. Corrective action was never closed.
Josh — Factory Boss
Who can I send right now?
FouremAI
D. Kim. Qualified on L-04. Currently on Line 3 running clean at 96% OEE. Reassigning closes ME-0893, completes the PM, addresses thermal drift from PM-0289. You still hit 93% of target today.
2 min
question to action
$3,180
recovered
2 yr
history read
Quality Loss
It happened before. Nobody remembered.
FouremAI holds the complete quality history of every station, material, and supplier lot across every shift ever logged.
$1,560
average quality loss recovered per shift
88% of recurring defects have a prior 8D never verified closed
ST.02 · 02:47 AM · Night Shift · FPY 72%
Linda — Night Supervisor
Seeing the same bead defect from last month. Same issue?
FouremAI
Yes. Third recurrence in 47 days. Same root cause. Adhesive Cartridge B from Vendor A. The D7 preventive action from 8D-2374 was marked complete in June but the updated spec was never sent to procurement. Vendor A has been shipping to the old spec since then.
Linda — Night Supervisor
Should I stop the line?
FouremAI
No — switch to Vendor B in Bay 3. Stock covers this shift and Day Shift. Quarantined 14 units, re-opened D4 on 8D-2374, flagged procurement gap for Ruby Torres at shift start.
47 days
history read
0
line stops
$1,440
scrap prevented
Labor Cost
The number is wrong. Nobody knows why.
FouremAI traces every labor dollar to its station, qualification gap, and open change ticket — then names the one decision that closes the gap.
$1,200
average labor cost recovered per shift
One A3 ticket close recovers $1,200 per shift permanently
Labor cost per unit is $4.12. 8% above plan. Where is it coming from?
FouremAI
ST.04 entirely. Two operators running a four-operator station. OJT-0113 open 86 days. Original trainer transferred May, no replacement. Labor at ST.04: $6.80/unit vs planned $3.20. That is your $1,200 per shift.
Plant Controller
What fixes it permanently?
FouremAI
Assign Ruby Torres as OJT supervisor this week. Both operators qualified in 4 shifts. Labor returns to plan immediately. A3-0142 TAKT rebalance is the permanent fix — needs one management call to unblock the OEM.
86 days
OJT age
4 shifts
to recovery
$1,200
per shift saved
Inventory & Kanban
The loop broke. Nobody noticed until the line stopped.
FouremAI tracks every Kanban card, milkrun route, and replenishment time — surfacing the moment the loop breaks before the line feels it.
$720
average inventory loss recovered per shift
Average delay caught 40 min before line impact
Material Flow · Fill Rate 84% · 2 Stockouts This Week
Material Flow Manager
Fill rate at 84% and two stockouts this week. Where is the loop breaking?
FouremAI
Adhesive Cartridge B at ST.02. Pick not completing before buffer runs out. Replenishment: 74 min. Loop designed for 42 min. Gap opened 11 days ago when milkrun route changed — Bay 3 became last stop instead of second. Nobody updated the route card.
Material Flow Manager
Fix and what else is at risk?
FouremAI
Restore Bay 3 to second stop. Replenishment drops to 38 min. Second risk: Thermal Pad Insert at ST.03 has no Kanban card. Managed manually by one operator on leave next week. That is your next stockout. Flagged in Plan view.
11 days
root cause age
2 risks
surfaced
$680
stockout avoided
Want to go deeper? The Operations Room is open → explore what this means for your floor.
The stakes
While you were in the meeting, the floor decided your quarter.
These facilities had the answers. Nobody was listening.
Why Fourem
Two questions. Both answered here.
Before you commit, you need to know this is the right time and the right system.
$6,880
Why Now
The money is already leaving. Every shift without Fourem is a shift you cannot get back.
The cost of doing business in manufacturing has always been a bleeding wound. What changed is that AI can now sit inside the operation — reading every event, every ticket, every sensor — and surface the answer in 30 seconds instead of 2 hours. The window to recover this loss exists. It closes the moment your competitor gets there first.
Day 1
Why Us
We did not build a dashboard. We built a system that thinks like the best plant manager you ever had.
Every other system asks you to change how your floor works. Fourem works the way your floor already works — shifts, supervisors, stations, problems. It reads your history, learns your patterns, gets smarter every shift. No 6-month implementation. No consultant. It goes live Day 1 and never leaves.
From the Floor
Written by someone who has been there.
Real situations. Real costs. Real floors. No stock photos. No consulting frameworks.
Factory Boss · Home Appliance
The Meeting Saved Three. The Floor Lost a Thousand.
The 4pm meeting can hold three losses. Everything below that has no owner, no deadline, no follow-up. That is the real P&L.
4 min readRead
Supervisor · Drone Manufacturing
He Flagged It. Then the Next Thing Hit.
He is managing seven simultaneous problems before 9am. At what point was he supposed to stop and open a ticket?
4 min readRead
Quality Director · Farm Equipment
The Tractor Failed in the Field. The Floor Had No Memory.
The CAPA was closed. Complete. All actions verified. The floor never got the memo. The warranty claims kept coming.
4 min readRead
VP Operations · Consumer Products
The Floor Was on Fire. The Slide Deck Said Amber.
Nobody added up the workarounds. When you do, they are not a portion of the margin. They are the margin.
4 min readRead
Material Handling · EV Assembly
One Kanban Card. Six Functions. Nobody Owns the Loop.
One part setup done correctly takes days. 500 parts is 500 versions of that coordination. The approximately configured ones are the shortage list every morning.
4 min readRead
Process Engineer · Food Processing
The Batch Failed on Friday. The Drift Started Monday.
Four days of visible drift. One batch failure. Four causes — each visible somewhere. None of them visible to one person before Friday.
4 min readRead
Director of Mfg · Beverage Bottling
3am. The Machine Knew. Nobody Left a Note.
The engineering team's finding was in a shared drive. Accurate. Unreachable. Getting more accurate every week as the machine got more worn.
4 min readRead
The last word
We started where the money is lost and built upward. By the time we reach the boardroom, we already own the truth.
Get early access. We will show you your floor — no pitch, no slides.
Operations Room
Fourem Floor Intelligence
"Send me what we covered — I want to read this properly."